KOMFI

Sirius 110

Machine Characteristics

Basic configuration

  • Feeder
    • 2 -way accessible high pile pallet feeder with Komfi double action feeding head.
    • Precise and constant sheet overlap achieved thanks to the sheet registration system using a mis-feed sensor, front lays, accelerating in-feed pulleys and guiding plates to prevent thin paper from wrinkling.
    • Laser guided pallet driving system with quick adjustable lateral stops and air nozzles.
    • Combined air / vacuum compressor.
    • Adjustable separation blowers for reliable separation of sheets from the pile and trouble-free loading of long sheets.
  • Laminating unit
    • High-polished chrome laminating roll, with deep drilled sensors located close to the film surface.
    • Dry, low inertia multi zone heating system using resistance heater, temperature detection by deep drilled sensor with the touch-less signal convertor.
    • Laminating rolls are belt driven to achieve outstanding sheet surface quality for special metallic and holographic films.
    • Pneumatic nip thrust applied by durable polyurethane coated pressure roll, with nip stoppers for thick sheets and windows lamination.
    • On fly side adjustable air expansion unwind shaft, with automatic film tensioning and capacity detection. Height adjustable film spread roll to smooth wrinkles on film.
    • Zone heating of the laminating roller keeps roll temperature even and saves energy when laminating small formats.
  • Sheet de-curling unit
    • Pneumatic pull roll with adjustable nip force to create tension for sheet de-curling.
    • Dual roll/bar de-curling adjustable unit with position detection to have sheet registered for its separation.
  • Separator & delivery
    • Rotary separation knives for reliable film separation at high speed.
    • Built-in perforator to support trouble-free sheets separation, or to be used for special jobs where knife is not applicable.
    • Pneumatic driven separation roller with adjustable rotation speed and vertical movement.
    • Automatic (pneumatic) skew wheel to make sheet separation reliable and separated sheet edge clean.
    • Sheet separation detector to control whole laminating process and save machine from paper jams.
    • 2-way accessible automatic stacker.
    • Adjustable working height for thin substrates.
    • Vertically directable air nozzles to create an air pillow carrying delivered sheets.
    • High safety standard thanks to the optical shield.

SW functions included

  • Stop on the sheet overlap to avoid waste sheets.
  • Zero overlap possibility for processing thick substrates.
  • Automatic air pressure & temperature check to prevent from laminator and sheet damage.
  • End of job function for easy rewind of film.
  • Sensor for sheet separation detection and jam detection to protect the machine and sheets from the damage.
  • Automatic pressure roll disengagement to avoid to inks or paper filling sticking on roll surface when it is in pressure.
  • Second gate off mode to remove the risk of sheet reverse side surface scratching.
  • Feeder head auto parking allows to resume the lamination at any time.
  • Automated start sequence facilitates start of lamination for operator.
  • Windows lamination mode when misfeed sensor is tolerating the opening in the sheet and still controlling the sheet overlap.
  • Instructions and basic troubleshooting on display.
  • Auto separation sync feature keeps sheets separator always registered.
  • Two speedometer modes meters/minute and sheets/hour toggle switch.
  • Choice of measuring units (imperial/metric) and built-in language localisation.
  • Job parameters pre-sets in the memory to shorten laminator changeover times.
  • Built-in internet connectivity for service support.

Options

  • Film slitter to cut film to the requested width.
  • Additional On roll perforator.
  • Effect foiling device (OTF).
  • Pallet fine positioning tool.
  • Hot knife with variable rotation speeds for perfect separation of thick, PET and Nylon films that eliminates flagging.
  • Antistatic bar removes static charge from the separator to avoid thin sheets wrapping onto the rollers.
  • Windows lamination kit.
  • Strip lamination kit.

Technical specifications

Parameter Value
Speed
60 m/min
Max sheet size
107 × 145 cm
Paper weight
115-600 g/m²
Machine dimensions
344 × 187 × 132 cm
Min. sheet dimensions
36 × 30 cm
Max. paper pile
68 cm
Thickness of laminating film
24-50 μm
Kind of laminating film
OPP, PET, Nylon
Time of laminating roll warm up
6 min
Sheet overlap accuracy
1.5 mm
Air supply
Min. 6 bar
Consumption of compressed air
120 l/min
Max. pressing force
42,7 kN = 4.35 ton-force
Max. linear nip pressure
39 N/mm
Power supply
17 kVA
Parametr Hodnota
Min. rozměry archů
30 x 22 cm
Max. výška stohu nakladače
68 cm
Tloušťka laminovací fólie
24-50 μm
Druh laminovací fólie
OPP, PET, Nylon
Čas vytopení laminovacího válce
5 min
Přesnost přesahu archů
±1 mm
Vzduchová přípojka
Min. 6 bar
Spotřeba tlakového vzduchu
70 l/min
Max. Spotřeba tlakového vzduchu
95 l/min
Max. přítlačná síla
49.8 kN
Max. lineární tlak v nipu
65 N/mm
Zdroj napájení
16.5 kVA

Custom-built solutions

Sirius 130 machine (basic sheet format 130 x 190 cm) is custom-built only. The technical parameters of these models are different from standard configuration.

Possibility of individual machine modification based on specific requirements.

Downloads

For other brochures please visit the download section.

* Technical parameters of our products are subject to change without prior notice.
* Product pictures/videos may show additional options not included in the standard delivery.