Sirius 110
Machine Characteristics
- Double capacity for sheets in the high-pile feeder and for laminating film to reduce machine downtimes for consumables replenishing and to increase the machine efficiency.
- Square shaped feeder for B1 sized sheets to increase the machine productivity.
- Easy placement of the pallet into the machine using laser pointers, elements for quick adjustment of the machine to a new job, air shaft, pneumatic snapping unit or hot knife for reliable separation of a wide range of foils.
- Well suited and highly applicable for both commercial printing and the packaging industry.
- Energy saving zone heating system with fastest heat up time.
Basic configuration
- Feeder:
- 2-way accessible high pile pallet feeder with Komfi double action feeding head.
- Precise and constant sheet overlap achieved thanks to the sheet registration system
using a mis-feed sensor, front lays, accelerating in-feed pulleys and guiding plates
to prevent thin paper from wrinkling. - Laser guided pallet driving system with quick adjustable lateral stops and air nozzles.
- Combined air / vacuum compressor.
- Adjustable separation blowers for reliable separation of sheets from the pile
and trouble-free loading of long sheets.
- Laminating Unit:
- High-polished chrome laminating roll, with deep drilled sensors located close to the film surface.
- Dry, low inertia multi zone heating system using resistance heater, temperature detection
by deep drilled sensor with the touch-less signal convertor. - Laminating rolls are belt driven to achieve outstanding sheet surface quality for special metallic and holographic films.
- Pneumatic nip pressure applied by durable polyurethane coated pressure roll, with nip stoppers for thick sheets and windows lamination.
- „On-the-fly” side adjustable air expansion unwind shaft, with automatic film tensioning
and capacity detection. Height adjustable film spread roll to smooth wrinkles on film. - Zone heating of the laminating roller keeps roll temperature even and saves energy
when laminating small formats.
- Separator & Delivery:
- Pneumatic pull roll with adjustable nip force to create tension for sheet decurling.
- Dual roll/bar decurling adjustable unit with position detection to have sheet registered
for its separation. - Decurling unit consisting of bar and roller with position control to move the snapping
moment automatically when the position of decurler is changed. - Built-in film perforator to enable sheet separation.
- Cam-driven separation roller with adjustable tearing action, delivery roller and sheet
skewing wheel. - Automatic stacker.
SW functions included
- Stop on the sheet overlap to avoid waste sheets.
- Zero overlap possibility for processing thick substrates.
- Automatic air pressure & temperature check to prevent from laminator and sheet damage
- End of job function for easy rewind of film.
- Sensor for sheet separation detection and jam detection to protect the machine and sheets from the damage.
- Automatic pressure roll disengagement to avoid to inks or paper filling sticking on roll surface when it is in pressure.
- Second gate off mode to remove the risk of sheet reverse side surface scratching.
- Feeder head auto parking allows to resume the lamination at any time.
- Automated start sequence facilitates start of lamination for operator.
- Windows lamination mode when misfeed sensor is tolerating the opening in the sheet and still controlling the sheet overlap.
- Instructions and basic troubleshooting on display.
- Auto separation sync feature keeps sheets separator always registered.
- Two speedometer modes meters/minute and sheets/hour toggle switch.
- Choice of measuring units (imperial/metric) and built-in language localisation.
- Job parameters pre-sets in the memory to shorten laminator changeover times.
- Built-in internet connectivity for service support.
Options
- Film slitter to cut film to the requested width.
- Additional On roll perforator.
- Effect foiling device (OTF).
- Pallet fine positioning tool.
- Hot knife with variable rotation speeds for perfect separation of thick, PET
and Nylon films that eliminates flagging. - Antistatic bar removes static charge from the separator to avoid thin sheets
wrapping onto the rollers. - Air ionizer (behind the snapping roll) – helps smooth unloading of sheets
on the unloading table without static charge. - Windows lamination kit.
- Strip lamination kit.
Technical specifications
| Parameter | Value |
|---|---|
| Max. production speed | 60 m/min (5091 B1 sheets landscape/h); 50 m/min with hot knife (4243 B1 sheets landscape/h) |
| Max sheet size | 1100 x 1100 mm |
| Paper weight | 115-600 g/m² |
| Dimensions (incl. automatic stacker) | 7.08 x 2.71 m |
Min. sheet dimensions | 300 x 297 mm |
Max. paper pile | 1350 mm including pallet |
Thickness of laminating film | 24-50 μm |
Kind of laminating film | OPP, PET, Nylon |
Time of laminating roll warm up | 5 min |
Sheet overlap accuracy | 1.5 mm |
Air supply | Min. 6 bar |
Consumption of compressed air | max 80 l/min |
Max. pressing force | 43 kN |
Max. linear nip pressure | 39 N/mm |
Power supply | 25 kVA |
| Parametr | Hodnota |
|---|---|
| Min. rozměry archů | 30 x 22 cm |
| Max. výška stohu nakladače | 68 cm |
| Tloušťka laminovací fólie | 24-50 μm |
| Druh laminovací fólie | OPP, PET, Nylon |
| Čas vytopení laminovacího válce | 5 min |
| Přesnost přesahu archů | ±1 mm |
| Vzduchová přípojka | Min. 6 bar |
| Spotřeba tlakového vzduchu | 70 l/min |
| Max. Spotřeba tlakového vzduchu | 95 l/min |
| Max. přítlačná síla | 49.8 kN |
| Max. lineární tlak v nipu | 65 N/mm |
| Zdroj napájení | 16.5 kVA |
Custom-built solutions
Sirius 130 machine (basic sheet format 130 x 190 cm) is custom-built only. The technical parameters of these models are different from standard configuration.
Possibility of individual machine modification based on specific requirements.
* Technical parameters of our products are subject to change without prior notice.
* Product pictures/videos may show additional options not included in the standard delivery.